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Vacuumizing
Vacuumizing
Prerequisites
Before vacuumizing the cooling system, ensure that the refrigerant
pipes have passed the air tightness test and do not leak.
Before vacuumizing the cooling system, ensure that all connectors
are secured.
System high pressure may occur if the cooling system is not vacuumized
or is not thoroughly vacuumized. Ensure that the cooling system is
thoroughly vacuumized before refrigerant is charged.
Procedure
Check whether a low-temperature component is installed
on the outdoor side.
If no low-temperature component is installed on the outdoor
side, connect the pressure gauge and vacuum pump at the low-pressure
and exhaust pipe needle valves to vacuumzie the system simultaneously,
as shown in Figure 4-1.
Figure 4-1 Vacuumizing the system without a low-temperature component
(1) Vacuum pump
(2) Pressure gauge
(3) Low-pressure needle valve
(4) Exhaust pipe needle valve
If a low-temperature component is installed on the outdoor
side, connect the pressure gauge and vacuum pump at the low-pressure,
discharge pipe, and liquid pipe needle valves to vacuumzie the system
simultaneously, as shown in Figure 4-2.
Figure 4-2 Vacuumizing the system with a low-temperature component
(1) Vacuum pump
(2) Pressure gauge 1
(3) Pressure gauge 2
(4) Low-pressure needle valve
(5) Exhaust pipe needle valve
(6) Liquid pipe needle valve
In the beginning, the vacuum pump makes loud noise and
exhausts white smoke from the exhaust vent. After 10 minutes, if it
still exhausts white smoke, observe it for another 10 minutes because
the cooling system may not be sealed properly or there may be too
much refrigerant or water residues in the cooling system.
After 20 minutes, the pressure gauge pointer should be
in the negative area and the vacuum pump makes small noise. Close
and open the pressure gauge alternatively for several times. The position
of the pressure gauge pointer and the sound made by the vacuum pump
do not obviously change. Otherwise, the cooling system may not be
sealed properly.
Vacuumize the cooling system for at least 80 minutes after
checking that the cooling system does not leak. The pressure displayed
on the vacuum pump should be less than or equal to 60 Pa (absolute
pressure). When the pressure stops dropping, pump for another 10 minutes.
The indication of sight glass is dry (green).
Close all the pressure gauge valves, and the vacuum pump
after vacuumizing the cooling system. Preserve the pressure for 10
minutes without disconnecting the connection. The pressure should
be lower than and equal to 90 Pa (absolute pressure).
If the precision of the pressure gauge is
too low to display 60 Pa (absolute pressure), ensure that the pressure
gauge pointer stays at the minimum scale while vacuumizing the cooling
system. Preserve the pressure for 1 hour, and make sure the displayed
pressure does not increase obviously.